Made in Southport · Delivered across the UK
Foam PVC Flat Cut Letters
Foam PVC letters are a lightweight option for custom sign lettering, reception walls and displays. Enigma Signs cuts individual letters and numbers to your specification, with four thicknesses in the standard range. This page covers unprinted cut letters; printed Foamex boards are a separate product.
Flat cut lettering is also commonly searched for as laser cut letters or CNC routed letters. The cutting method depends on the material and design; we confirm the specification before production.
Sizes, thicknesses and finishes
Choose 3mm, 5mm, 10mm or 19mm thickness in heights from 75mm to 1200mm. The 3mm and 5mm options come in black or white; the 10mm and 19mm options are white only. Your chosen font, surface and fixing method need an artwork and suitability check.
Choosing the right material
A thicker PVC letter can create depth without using solid metal. The halo-lit B in our gallery shows a separate bespoke Foamex project with a reverse pocket and LEDs; illumination is not included in standard calculator letters. For illuminated lettering, discuss a bespoke letter design.
Fixings and positioning templates
Choose letters alone, locators with a paper positioning template (+20%), or tape with a paper template (+30%). Fixing charges apply to the colour-adjusted lettering price before VAT. The right package depends on the material, letter shape and mounting surface; confirm suitability before fitting.
Ordering, artwork and UK delivery
The calculator covers straightforward individual letters and numbers. Try 25 font styles in the preview; your final typeface and layout are checked before cutting. Logos, punctuation, connected lettering, fine strokes and unusual shapes need a separate artwork review. Selected height means letter height, not the overall width of a word.
The minimum lettering subtotal is £30 excluding VAT (£36 including VAT). Delivery is £18 excluding VAT (£21.60 including VAT), or free when the lettering subtotal reaches £125 excluding VAT after discounts. Delivery covers the UK, including Northern Ireland. These rates apply to this lettering range; other collection-only products remain collection only.
Production takes 6 working days after artwork approval. Delivery time is additional. If you have a deadline, check with the team before ordering.
Ready to compare your options? price and order your flat cut letters, or send artwork for a bespoke lettering quote.